The transformation of the Casey Hospital multideck carpark in Berwick, Victoria, represents a major advancement in healthcare infrastructure and a significant example of safety innovation in action. At the heart of this project stands Kwik-Guard®, a trusted name in carpark guardrail and carpark barrier systems across Australia.
Guard-R’s involvement in the Casey Hospital project demonstrates how well-designed guardrails can enhance not only safety and compliance but also operational efficiency and long-term value.
For industry professionals from builders and architects to healthcare administrators, this case study provides a real-world example of car park crash barrier excellence at scale, backed by engineering precision and collaborative project delivery.
Project Overview: Transforming Parking Safety
As part of the wider Casey Hospital redevelopment, the construction of a new multideck carpark addressed a growing need for accessible, secure parking for hospital staff, patients, and visitors. The facility, located in Melbourne’s southeast, forms part of Monash Health’s ongoing investment in modern healthcare infrastructure to serve an expanding community.
The project’s purpose extended beyond simply increasing parking capacity. It aimed to set a new benchmark for parking safety in the healthcare sector.
With thousands of vehicle movements daily, the design team recognized the importance of integrating high-performance carpark guardrail and carpark barrier systems that could withstand impact, protect both pedestrians and vehicles, and maintain compliance with Australian safety standards.
Through collaborative design and precise product integration, the new multideck carpark delivers improved accessibility and confidence for all users, ensuring that safety, durability, and functionality are seamlessly built into the hospital’s everyday operations.
Industry Collaboration: Project Stakeholders
Delivering a complex healthcare infrastructure project like the Casey Hospital multideck carpark required seamless coordination between multiple disciplines – ranging from healthcare planning and architectural design to engineering, construction, and safety system supply.
Achieving such precision and compliance depended on the combined expertise of several leading organisations:
- Client: Monash Health
- Builder: L.U. Simon Builders Pty Ltd
- Architect: Silver Thomas Hanley (AUS) Pty Ltd (STH)
- Guardrail Supplier: Guard-R Group Pty Ltd
- Installer: ACA Cladding
Each partner played a critical role in ensuring successful project delivery. Monash Health set the vision for improved hospital infrastructure. L.U. Simon Builders managed construction execution. Silver Thomas Hanley oversaw design and functionality. Guard-R Group supplied the carpark guardrails and car park crash barriers, engineered to meet the project’s high safety standards. ACA Cladding executed the installation with precision.
This collaboration reflects the strength of Australia’s construction and manufacturing partnerships – with Guard-R positioned as a trusted technical partner known for delivering high-performance carpark barrier systems on time, on spec, and with responsive project support.
Guard-R’s Impact: Delivering Safety Through Engineered Guardrail Systems
As the project’s dedicated guardrail supplier, Guard-R Group brought together engineering precision, compliance expertise, and hands-on collaboration to deliver systems that help safeguard people and property every day.
Tailored Carpark Guardrail Systems & Collaboration
For the Casey Hospital Multideck project, Guard-R Group was engaged to supply a comprehensive carpark guardrail system tailored to the project’s performance and design objectives.
Working closely with L.U. Simon Builders and Silver Thomas Hanley, Guard-R provided engineered guardrail solutions that aligned seamlessly with the carpark’s architectural and structural layout.
The supplied guardrails were designed to provide impact protection across vehicle ramps, parking bays, and pedestrian pathways, ensuring both functionality and compliance with safety codes. Our team collaborated throughout the design and construction phases, offering product advice, load capacity data, and detailing guidance to support smooth integration.
The tailored approach ensured that the system not only met all project specifications but also improved the carpark’s long-term resilience and ease of maintenance, both of which are key factors for healthcare environments that experience high, continuous traffic volumes.
Exceeding Safety & Compliance Standards
The Kwik-Guard® carpark guardrail system manufactured and supplied by Guard-R Group adheres to rigorous Australian Standards, including AS/NZS 1170 for structural design actions and AS/NZS 2890 for parking facilities. These standards ensure the car park crash barrier components deliver the impact resistance required to safeguard both vehicles and pedestrians.
Guard-R’s products undergo in-depth crash testing and validation to confirm they meet or exceed safety benchmarks for deflection, energy absorption, and durability. This unyielding commitment to compliance forms the foundation of Guard-R’s reputation within the industry.
At Casey Hospital, our systems provided the essential crash protection needed in tight parking zones, access ramps, and pedestrian interface areas. By prioritising tested, certified, and low-maintenance materials, the project team ensured a long-term safety solution capable of enduring the demanding conditions typical of healthcare facilities.
Installation Support & Barrier System Integration
Although Guard-R’s role primarily focused on supply, our involvement didn’t stop at product delivery. The team provided ongoing technical guidance during installation, supporting ACA Cladding to ensure every carpark guardrail and carpark barrier was fitted accurately and safely.
This collaboration helped address on-site challenges such as alignment with structural columns, transitions between levels, and maintaining design uniformity across all parking decks. Guard-R’s modular systems allowed efficient installation with minimal disruption, while still maintaining superior impact performance and compliance.
By combining quality manufacturing with clear technical communication, we contributed to a smooth installation process, ensuring that the completed system was cohesively integrated with the carpark’s overall structural design and ready for long-term performance.
Results: Safer Parking & Lasting Infrastructure Value
The completed Casey Hospital multideck carpark now offers hundreds of new parking spaces, making access easier and more convenient for staff, patients, and visitors alike. Beyond the added capacity, Guard-R’s carpark guardrail systems have played a key role in boosting user safety and strengthening the long-term value of the facility.
The carpark barriers provide ongoing protection against vehicle impact and structural wear, helping preserve the building’s integrity for years to come. With their durable finish and low-maintenance design, they also help lower lifecycle costs, a vital consideration for public healthcare projects.
For Monash Health, the result is a safer, more efficient, and compliant parking environment that supports a growing community. And for Guard-R, it’s another example of how smart engineering and strong collaboration can raise the bar for modern healthcare infrastructure.
Key Outcomes & Industry Achievements
- Successful, on-time delivery of a high-spec carpark guardrail system meeting all project specifications.
- Seamless collaboration with L.U. Simon Builders, Silver Thomas Hanley, and ACA Cladding.
- Installation of car park crash barriers providing reliable impact protection and long-term durability.
- Enhanced pedestrian and vehicle safety throughout all levels of the carpark.
- Positive contribution to one of Victoria’s key healthcare infrastructure developments.
The Casey Hospital project reinforces Guard-R’s ability to operate effectively within complex, high-traffic environments such as healthcare facilities where precision, reliability, and minimal disruption are critical.
It highlights our commitment to delivering carpark guardrail systems that not only meet strict safety and compliance requirements but also integrate seamlessly with demanding construction schedules and architectural design intent.
About Guard-R: Leaders in Carpark Guardrail & Crash Barrier Systems
Guard-R Group is Australia’s trusted specialist in carpark guardrails, carpark barriers, and pedestrian protection systems for commercial, industrial, and public infrastructure projects. We work closely with leading builders, architects, and government agencies nationwide to deliver safety systems that combine technical precision with long-term reliability.
With a strong focus on compliance and innovation, Guard-R continues to set benchmarks in impact protection across sectors such as healthcare, transport, and civil construction. Every product is engineered for ease of installation, low maintenance, and proven performance under demanding site conditions.
Backed by years of expertise and a reputation for dependable project delivery, Guard-R stands as a reliable partner for any organisation prioritising safety and compliance in their infrastructure.
Build Safer, More Reliable Carparks – On Time & On Spec
Explore car carpark solutions on our website or book a no-obligation consultation to discuss how Guard-R can help you design safer, compliant carpark environments that stand the test of time.
Frequently Asked Questions
What safety solutions did Guard-R Group provide for the Casey Hospital Multideck Carpark?
What safety solutions did Guard-R Group provide for the Casey Hospital Multideck Carpark?
For the Casey Hospital Multideck Carpark, Guard-R Group supplied a combination of Kwik-Guard® Class 4 single-height guardrails with handrail and mesh and Kwik-Guard® Class 1 double-height carpark guardrails – two systems specifically designed to provide dependable protection for both vehicles and pedestrians.
The Kwik-Guard® Class 4 Guardrail was used in areas requiring enhanced pedestrian safety and visibility. Its integrated handrail and mesh infill panels provide effective pedestrian fall protection while delivering the strength and durability required for vehicle impact performance, ensuring easier and more efficient installation.This system is crash-tested and certified under AS/NZS 1170.1:2002, with a 30kN impact load rating, ensuring reliable impact absorption and long-term stability in medium-traffic environments.
In higher-traffic or vehicle-intensive zones, Guard-R Group supplied the Kwik-Guard® Class 1 Double Height Guardrail, engineered to withstand a 40kN impact load in compliance with AS/NZS 1170.1:2002. This heavy-duty solution delivers strong vehicle containment and pedestrian protection while maintaining a clean, functional appearance.
Both systems were selected for their proven compliance with Australian Standardsand ease of installation — key factors for the demanding environment of a hospital multideck carpark. Together, these guardrail solutions deliver long-term safety performance, protecting vehicles, pedestrians, and structural assets throughout the facility.
Who were the main stakeholders involved in the project?
The project included Monash Health (Client), L.U. Simon Builders (Builder), Silver Thomas Hanley (Architect), Guard-R Group (Supplier), and ACA Cladding (Installer).
How do Guard-R’s guardrails and carpark barriers benefit hospital parking environments?
They provide high-impact resistance, compliance with safety standards, and long-term durability — critical for busy, high-traffic healthcare sites.
What were the key outcomes of installing carpark guardrails at Casey Hospital?
The new multideck carpark offers improved safety, better traffic flow, and enhanced accessibility for all users.
What differentiates Guard-R Group’s car park crash barrier systems in major projects?
Guard-R’s combination of engineering expertise, compliance commitment, and collaborative project support ensures reliable, efficient, and high-quality outcomes.
