Kwik-Guard Double Height Top Mount Class 2

Product

Kwik-Guard® Double Height Class 2 Guardrail: AS-Compliant, 40kN Impact-Rated Truck Containment System with Integrated Handrail

Built for high-traffic warehouse and truck environments, the Kwik-Guard Double Height Class 2 system delivers proven vehicle containment and safer pedestrian access in one integrated solution. Crash-tested to AS1170 Clause 3.8 and rated to exceed 40kN impact force, it features a 1300mm-high galvanised 32NB handrail for added protection. The base-plated, top-mount design installs securely into 200mm slabs with 114mm embedment using TB20160G wedge anchors for long-term durability

Built for Real-World Safety: Proven, Impact-Rated Barriers for Warehouse Sites

The Kwik-Guard Double Height Class 2 system is designed for real-world environments where trucks and pedestrians operate side by side; from large-scale distribution centres and warehouses to logistics hubs, freight terminals, manufacturing facilities and loading dock areas.

Crash-tested to AS1170 Clause 3.8 and rated to exceed 40kN impact force, it provides dependable vehicle containment while the 1300mm-high galvanised 32NB handrail improves pedestrian safety. 

Its top-mount, base-plated design installs into 200mm concrete slabs with 114mm embedment using TB20160G wedge anchors, delivering secure, long-term performance. 

If you’re planning a project that requires compliant, combined barrier and handrail protection, speak with our team to discuss your specifications.

Features

Certified Strength. Proven Protection.

Integrated 1300mm Pedestrian Handrail

The double-height design incorporates a 1300mm-high galvanised 32NB handrail, improving pedestrian safety along walkways, ramps and shared vehicle zones. One system delivers both containment and guided foot traffic protection.

40kN Impact-Rated Vehicle Barrier System

Crash-tested to AS1170 Clause 3.8 and rated to exceed 40kN impact force, this system helps contain vehicles in carparks, warehouses and loading zones. It’s built to reduce damage, disruption and risk in high-traffic areas.

Heavy-Duty Mechanical Anchoring

Installed using TB20160G Iccons Thru-Bolt PRO wedge anchors (20mm drill diameter, 125mm drill depth), providing reliable mechanical fixing suited to demanding site conditions.

Engineered for 200mm Concrete Slabs

Designed for slabs with a minimum 200mm thickness, with 114mm embedment depth for secure anchoring. This ensures strong structural performance without complex footing

DESIGN: Engineered to Protect Pedestrians, Vehicles & Property

Double-Height Integrated Configuration

The 1300mm-high system combines a Class 2 vehicle barrier with a galvanised 32NB pedestrian handrail in one structure. This integrated design reduces the need for separate installations while maintaining clear separation between vehicles and foot traffic.

The base-plated design mounts directly onto concrete slabs, creating a clean, practical solution for carparks and elevated decks. It simplifies detailing while maintaining structural integrity under impact.

Installed using TB20160G Iccons Thru-Bolt PRO wedge anchors (20mm drill diameter, 125mm drill depth), the system provides reliable mechanical load transfer without complex cast-in components.

All steel components are galvanised to withstand indoor and outdoor exposure, ensuring long-term durability and low maintenance even in high-use environments.

Designed for slabs with a minimum 200mm thickness, the system achieves secure fixing with 114mm embedment depth. This makes it suitable for most commercial carpark and warehouse slab designs.

APPLICATIONS: Crash-Tested Safety Solutions for High-Traffic Commercial & Public Spaces

The Kwik-Guard Double Height Class 2 system is engineered to combine vehicle containment and pedestrian safety in a single solution. Crash-tested to AS1170 Clause 3.8 and rated to exceed 40kN impact force, the top-mount, base-plated design fixes securely into 200mm concrete slabs with 114mm embedment using TB20160G wedge anchors, delivering reliable performance across commercial and public infrastructure projects.

Loading Docks

Protect staff, forklifts, and docked vehicles with a 40kN-rated barrier and integrated 1300mm pedestrian handrail. Top-mount installation into 200mm slabs ensures quick, durable deployment in busy loading areas.

High-traffic industrial facilities

Delivers enhanced impact resistance in environments with constant heavy vehicle movement.

Warehouses

Double-height barriers protect staff and equipment from vehicle collisions while maintaining pedestrian pathways. Designed for 200mm concrete slabs with 114mm embedment for secure fixing.

Container yards

Protects site infrastructure from heavy vehicle and container handling equipment.

Logistic Hubs

Provides impact protection where heavy vehicle movements and loading activities are constant.

Large-scale distribution centres

Protects pedestrian walkways and critical infrastructure in high-volume freight handling environments.

Related Projects

Guard R Guardrail

AVAILABLE NOW: Ready-to-Install Guardrails for Your Project

Kwik-Guard Double Height Class 2 systems are held in stock for rapid delivery, helping you stay on schedule with minimal downtime. Crash-tested to AS1170 Clause 3.8 and rated to exceed 40kN impact force, each unit includes a 1300mm-high galvanised handrail and base-plated, top-mount design. Securely fixed with TB20160G wedge anchors into 200mm slabs, these ready-to-install systems are built for immediate site deployment.

Crash-Tested Barrier Enhancements & Add-Ons

Book a Consultation: Get Project-Specific Support

Receive project-specific guidance from our technical experts, including compliance advice, system configuration, and AS1170 crash-tested certification support.

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